Browsing by Author "Elasha, Faris"
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Item Open Access Bearing signal separation enhancement with application to a helicopter transmission system(SAGE, 2017-06-30) Elasha, Faris; Greaves, Matthew; Mba, DavidBearing vibration signal separation is essential for fault detection of gearboxes, especially where the vibration is nonstationary, susceptible to background noise, and subjected to an arduous transmission path from the source to the receiver. This paper presents a methodology for improving fault detection via a series of vibration signal processing techniques, including signal separation, synchronous averaging (SA), spectral kurtosis (SK), and envelope analysis. These techniques have been tested on experimentally obtained vibration data acquired from the transmission system of a CS-29 Category A helicopter gearbox operating under different bearing damage conditions. Results showed successful enhancement of bearing fault detection on the second planetary stage of the gearboxItem Open Access A hybrid prognostic methodology for tidal turbine gearboxes(Elsevier, 2017-07-24) Elasha, Faris; Mba, David; Master, I.; Togneri, M.; Teixeira, J. A.Tidal energy is one of promising solutions for reducing greenhouse gas emissions and it is estimated that 100 TWh of electricity could be produced every year from suitable sites around the world. Although premature gearbox failures have plagued the wind turbine industry, and considerable research efforts continue to address this challenge, tidal turbine gearboxes are expected to experience higher mechanical failure rates given they will experience higher torque and thrust forces. In order to minimize the maintenance cost and prevent unexpected failures there exists a fundamental need for prognostic tools that can reliably estimate the current health and predict the future condition of the gearbox.This paper presents a life assessment methodology for tidal turbine gearboxes which was developed with synthetic data generated using a blade element momentum theory (BEMT) model. The latter has been used extensively for performance and load modelling of tidal turbines. The prognostic model developed was validated using experimental dataItem Open Access Planetary bearing defect detection in a commercial helicopter main gearbox with vibration and acoustic emission(Sage, 2017) Elasha, Faris; Greaves, Matthew; Mba, DavidHelicopter gearboxes significantly differ from other transmission types and exhibit unique behaviors that reduce the effectiveness of traditional fault diagnostics methods. In addition, due to lack of redundancy, helicopter transmission failure can lead to catastrophic accidents. Bearing faults in helicopter gearboxes are difficult to discriminate due to the low signal to noise ratio (SNR) in the presence of gear vibration. In addition, the vibration response from the planet gear bearings must be transmitted via a time-varying path through the ring gear to externally mounted accelerometers, which cause yet further bearing vibration signal suppression. This research programme has resulted in the successful proof of concept of a broadband wireless transmission sensor that incorporates power scavenging whilst operating within a helicopter gearbox. In addition, this paper investigates the application of signal separation techniques in detection of bearing faults within the epicyclic module of a large helicopter (CS-29) main gearbox using vibration and Acoustic Emissions (AE). It compares their effectiveness for various operating conditions. Three signal processing techniques including an adaptive filter, spectral kurtosis and envelope analysis, were combined for this investigation. In addition, this research discusses the feasibility of using AE for helicopter gearbox monitoring.Item Open Access A study on helicopter main gearbox planetary bearing fault diagnosis(Elsevier, 2017-12) Zhou, Linghao; Duan, Fang; Elasha, Faris; Corsar, Micheal; Mba, DavidThe condition monitoring of helicopter main gearbox (MGB) is crucial for operation safety, flight airworthiness and maintenance scheduling. Currently, the helicopter health and usage monitoring system, HUMS, is installed on helicopters to monitor the health state of their transmission systems and predict remaining useful life of key helicopter components. However, recent helicopter accidents related to MGB failures indicate that HUMS is not sensitive and accurate enough to diagnose MGB planetary bearing defects. To contribute in improving the diagnostic capability of HUMS, diagnosis of a MGB planetary bearing with seeded defect was investigated in this study. A commercial SA330 MGB was adopted for the seeded defect tests. Two test cases are demonstrated in this paper: the MGB at 16000 rpm input speed with 180 kW load and at 23000 rpm input speed with 1760 kW load. Vibration data was recorded, and processed using signal processing techniques including self-adaptive noise cancellation (SANC), kurtogram and envelope analysis. Processing results indicate that the seeded planetary bearing defect was successfully detected in both test cases.